CONTENTS
Manual Identification-READ THIS FIRST!
Sugar Cane Flow
General Information
How to Use This Manual
Safety Information
Identification
Machine Specifications
Hydraulic Specifications
Recommended Tools for Diagnostics
Accessing Diagnostic Trouble Codes and Diagnostic Addresses
Recall, Record and Clear Diagnostic Trouble Codes
Diagnostic Information for Electrical Components
Diagnostic Information for Hydraulic Components
Standard Electrical Symbols
Standard Hydraulic Symbols
Maintaining Hydraulic Systems and Components
Basic Diagnostics
Standard Torque Chart Procedures
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Diagnostic Trouble Codes
Cab Primary Display Control Unit
Engine Control Unit
Power Train Propulsion Control Unit
Propulsion Steering Control Unit
Vehicle Control Unit
Improved Height Control Unit (IHU)
Observable Symptoms and System Diagnostics
Observable Symptoms
Radio Does Not Operate Properly
Rear Feed Roller Shows Slow or No Operation
Recirculate Blower Motor Does Not Operate
Reverse Alarm Does Not Sound
Reversible Cooling Fan Does Not Reverse
Right Crop Divider Tilt Up Does Not Work
Right Crop Divider Tilt Down Does Not Work
Right Crop Divider Does Not Lift Correctly
Right Side Knives Show Slow or No Operation
Road Lights Does Not Operate Properly
Road Lights Does Not Operate Properly
Secondary Extractor Fan Does Not Operate
Secondary Hood Rotate Clockwise Does Not Operate
Secondary Hood Rotate Counterclockwise Does Not Operate
Side Knives Do Not Operate
Side Wipers Do Not Operate
Temperature Selector Does Not Operate Correctly
Throttle Selection Does Not Operate Properly
Topper Functions Do Not Operate
Topper Collectors Do Not Operate, But Serving Disk Does
Topper Lifts Does Not Operate
Varitorq Does Not Work
Windshield Washer Does Not Operate
Work Lights Does Not Operate Properly
Machine Moves Sluggish or Has No Movement
Engine
General Information
Calibrations or Operational and Preliminary Checks
Theory of Operation
Diagnostic Procedure
Fuel and Air Intake
General Information
Calibrations or Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Procedure
Electrical
General Information
Calibrations or Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Procedure
Control Units
General Reference
Calibrations or Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Procedure
Addresses for Cab Primary Display Control Unit
Addresses for Improved Height Control Unit
Addresses for Propulsion Steering Control Unit
Addresses for Power Train Propulsion Control Unit
Addresses for Vehicle Control Unit
Addresses for Virtual Terminal (in Cab)
Electrical Connector Information
General Information
X001-X099
X100-X199
X200-X299
X300-X399
X400-X499
X500-X599
Drive Train
Calibrations or Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Procedure
Steering and Brakes
General Information
Calibrations or Operational and Preliminary Checks
Service Brakes
Theory of Operation
Schematic
Diagnostic Procedure
Hydraulics
General Information
Calibrations or Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Procedure
Hydraulics Component Information
Accumulator
Cylinder, Actuator, or Piston
Check Valve
Filter
Valve Block, Assembly, or Gearcase
Cooler
Motor
Pump
Hydraulic Reservoir
Valve
Solenoid Valve
Operator Station
General
Air Suspension Seat and Armrest
Disassemble and Assemble
Schematic
Air Conditioning and Heating
Calibrations or Operational and Preliminary Checks
Theory of Operation
Schematic
Diagnostic Procedure
Special Tools
Special Tools and Part Numbers