PowerTech 6076 Diesel Engines (SN:-499999) Component Technical Manual (CTM6)

Table of Contents:
   Introduction and Safety Information
   General Information
      UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
      METRIC BOLT AND CAP SCREW TORQUE VALUES
      ENGINE MODEL DESIGNATION
      ENGINE SERIAL NUMBER PLATE
      OPTION CODE LABEL
      JOHN DEERE INDUSTRIAL EQUIPMENT APPLICATIONS
      OEM APPLICATIONS
      JOHN DEERE AGRICULTURAL EQUIPMENT APPLICATIONS
      BASIC 6076 ENGINE SPECIFICATIONS
      GENERAL ENGINE DESCRIPTION
      ENGINE - SECTIONAL VIEW
   Fuels, Lubricants, and Coolant
      DIESEL FUEL
      DIESEL ENGINE OIL
      EXTREME PRESSURE OR MULTIPURPOSE GREASE
      ENGINE COOLANT RECOMMENDATIONS
      ENGINE COOLANT REQUIREMENTS
      ENGINE COOLANT REQUIREMENTS - CONTINUED
   Engine Mounting
      ENGINE REPAIR STAND
      SAFETY PRECAUTIONS
      INSTALL 400 SERIES ADAPTERS ON REPAIR STAND
      ENGINE LIFTING PROCEDURE
      CLEAN ENGINE
      DISCONNECT TURBOCHARGER OIL INLET LINE
      MOUNT ENGINE ON REPAIR STAND
   Engine Rebuild Guide
      6076 ENGINE DISASSEMBLY SEQUENCE
      SEALANT APPLICATION GUIDELINES
      6076 ENGINE ASSEMBLY SEQUENCE
      6076 ENGINE ASSEMBLY SEQUENCE - CONTINUED
   Cylinder Head and Valves
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIAL
      CYLINDER HEAD AND VALVES SPECIFICATIONS
      CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
      CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
      DIAGNOSING MALFUNCTIONS
      CHECK AND ADJUST VALVE CLEARANCE
      CHECK VALVE LIFT
      DISCONNECT TURBOCHARGER OIL INLET LINE
      REMOVE CYLINDER HEAD
      DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
      MEASURE VALVE RECESS
      REMOVE VALVE ASSEMBLY
      INSPECT AND MEASURE VALVE SPRINGS
      INSPECT VALVE ROTATORS AND WEAR CAPS
      CLEAN VALVES
      INSPECT AND MEASURE VALVES
      GRIND VALVES
      INSPECT AND CLEAN CYLINDER HEAD
      CHECK CYLINDER HEAD FLATNESS
      MEASURE CYLINDER HEAD THICKNESS
      CLEAN VALVE GUIDES
      MEASURE VALVE GUIDES
      KNURL GUIDES
      CLEAN VALVE SEATS
      MEASURE VALVE SEATS
      GRIND VALVE SEATS
      REPLACE VALVE SEAT INSERTS
      INSTALL VALVES
      INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
      CLEAN AND INSPECT PUSH RODS
      CLEAN AND INSPECT CYLINDER HEAD CAP SCREWS
      INSPECT AND CLEAN VENTILATOR OUTLET HOSE
      CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
      MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
      PROTECT CYLINDER BLOCK TOP DECK
      ASSEMBLE VALVE ASSEMBLY
      INSTALL CYLINDER HEAD
      TIGHTEN CYLINDER HEAD CAP SCREWS WITH WASHERS (GRADE 180 OR 12.9)
      TIGHTEN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
      TORQUE-TURN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
      INSTALL ROCKER ARM ASSEMBLY
      COMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE
      COMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE
      PERFORM ENGINE BREAK-IN
   Cylinder Block, Liners, Pistons and Rods
      SPECIAL OR ESSENTIAL TOOLS
      CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS
      CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
      CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
      OTHER MATERIAL
      DIAGNOSING MALFUNCTIONS
      DISCONNECT TURBOCHARGER OIL INLET LINE
      REMOVE PISTONS AND CONNECTING RODS
      MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
      REMOVE CYLINDER LINERS
      INSPECT PISTONS AND LINERS
      MEASURE OIL CONTROL RING GROOVE
      MEASURE CYLINDER LINERS
      DEGLAZE CYLINDER LINERS
      INSPECT AND MEASURE CONNECTING ROD BEARINGS
      INSPECT ROD AND CAP
      INSPECT PISTON PINS AND BUSHINGS
      REMOVE PISTON PIN BUSHING
      CLEAN AND INSPECT ROD PIN BUSHING BORE
      INSTALL ROD PIN BUSHING
      COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
      REMOVE AND CLEAN PISTON COOLING ORIFICES
      INSPECT AND CLEAN CYLINDER BLOCK
      CLEAN O-RING BORE
      MEASURE CYLINDER BLOCK
      INSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS
      RECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
      MEASURE LINER FLANGE THICKNESS
      INSTALL LINER SHIMS - IF REQUIRED
      INSTALL CYLINDER LINER O-RINGS AND PACKINGS
      INSTALL CYLINDER LINERS
      INSTALL PISTONS AND CONNECTING RODS
      USE TORQUE-TURN METHOD FOR PROPER TORQUE
      CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
      COMPLETE FINAL ASSEMBLY
   Crankshaft, Main Bearings and Flywheel
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIAL
      GROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS
      GROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - CONTINUED
      DIAGNOSING MALFUNCTIONS
      GENERAL INFORMATION
      DISCONNECT TURBOCHARGER OIL INLET LINE
      REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT REMOVING OIL SEAL HOUSING)
      INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT ENGINE DISASSEMBLY)
      INSPECT VIBRATION DAMPER
      REMOVE WATER PUMP AND DAMPER PULLEY
      REMOVE TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
      REMOVE AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES
      REMOVE FRONT OIL SEAL FROM TIMING GEAR COVER
      INSTALL FRONT OIL SEAL IN TIMING GEAR COVER
      CHECK CRANKSHAFT END PLAY
      REMOVE FRONT WEAR SLEEVE
      REMOVE AND INSPECT CRANKSHAFT GEAR
      INSPECT, MEASURE, AND REPAIR FLYWHEEL
      CHECK FLYWHEEL HOUSING FACE RUNOUT
      CHECK FLYWHEEL FACE FLATNESS
      CHECK PILOT BEARING BORE CONCENTRICITY
      REMOVE FLYWHEEL
      REMOVE SAE 1 AND SAE 2 FLYWHEEL HOUSING
      REMOVE SAE 3 FLYWHEEL HOUSING
      REPLACE FLYWHEEL RING GEAR
      SERVICE CLUTCH SHAFT PILOT BUSHING-QUAD RANGE TRANSMISSIONS
      REMOVE REAR OIL SEAL HOUSING AND WEAR SLEEVE (WITH ENGINE DISASSEMBLED)
      REMOVE CRANKSHAFT MAIN BEARINGS
      CHECK MAIN BEARING CLEARANCE
      REMOVE CRANKSHAFT
      INSPECT CRANKSHAFT
      MEASURE ASSEMBLED ID OF BEARINGS AND OD OF CRANKSHAFT JOURNALS
      MAIN BEARING CAP LINE BORE SPECIFICATIONS
      THRUST BEARING NEW PART SPECIFICATIONS
      CRANKSHAFT GRINDING GUIDELINES
      CRANKSHAFT GRINDING GUIDELINES - CONTINUED
      CRANKSHAFT GRINDING SPECIFICATIONS
      REPLACE CRANKSHAFT OIL PUMP DRIVE GEAR
      INSPECT THRUST BEARINGS
      REMOVE AND CLEAN PISTON COOLING ORIFICES
      INSTALL MAIN BEARINGS AND CRANKSHAFT
      INSTALL OIL PUMP AND CHECK DRIVE GEAR-TO-CRANKSHAFT CLEARANCE
      INSTALL REAR CRANKSHAFT OIL SEAL HOUSING
      CHECK OIL SEAL HOUSING RUNOUT
      CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
      INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY
      INSTALL CRANKSHAFT GEAR
      INSTALL FRONT WEAR SLEEVE
      INSTALL SAE 3 FLYWHEEL HOUSING
      INSTALL FLYWHEEL
      INSTALL SAE 1 AND SAE 2 FLYWHEEL HOUSING
      INSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
      INSTALL TIMING GEAR COVER AND AUXILIARY DRIVE GEARS - AUXILIARY DRIVE ENGINES
      INSTALL REAR AUXILIARY DRIVE GEAR
      INSTALL DAMPER PULLEY ASSEMBLY
      COMPLETE FINAL ASSEMBLY
   Camshaft and Timing Gear Train
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIAL
      CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS
      CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS - CONTINUED
      GENERAL INFORMATION
      CHECK VALVE LIFT
      DISCONNECT TURBOCHARGER OIL INLET LINE
      PREPARE ENGINE FOR CAMSHAFT REMOVAL
      REMOVE DAMPER PULLEY AND TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
      REMOVE DAMPER PULLEY, AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES
      REMOVE FRONT OIL SEAL FROM TIMING GEAR COVER
      INSTALL FRONT OIL SEAL IN TIMING GEAR COVER
      CHECK CAMSHAFT END PLAY
      MEASURE CAMSHAFT DRIVE GEAR-TO-CRANKSHAFT GEAR MINIMUM BACKLASH
      REMOVE CAMSHAFT
      REMOVE CAMSHAFT GEAR, SPACER, AND THRUST PLATE
      MEASURE THRUST PLATE AND SPACER
      INSPECT AND MEASURE CAMSHAFT FOLLOWERS
      VISUALLY INSPECT CAMSHAFT
      MEASURE CAMSHAFT JOURNAL OD AND BUSHING ID
      MEASURE CAMSHAFT LOBE LIFT
      ASSEMBLE CAMSHAFT
      SERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET
      SERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET
      INSTALL CAMSHAFT
      REPLACE AUXILIARY DRIVE GEAR BEARINGS
      REPLACE AUXILIARY DRIVE IDLER GEAR BEARINGS
      INSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
      INSTALL TIMING GEAR COVER AND AUXILIARY DRIVE IDLER GEAR - AUXILIARY DRIVE ENGINES
      INSTALL REAR AUXILIARY DRIVE GEAR
      COMPLETE FINAL ASSEMBLY
   Lubrication System
      GROUP 20 - LUBRICATION SYSTEM SPECIFICATIONS
      ENGINE CRANKCASE OIL FILL QUANTITIES
      ENGINE CRANKCASE OIL FILL QUANTITIES - CONTINUED
      OTHER MATERIAL
      HOW THE LUBRICATION SYSTEM WORKS
      DIAGNOSING MALFUNCTIONS
      DISCONNECT TURBOCHARGER OIL INLET LINE
      DRAIN ENGINE OIL AND REMOVE OIL PAN
      HORIZONTAL OIL FILTER AND HOUSING ASSEMBLY
      REMOVE HORIZONTAL OIL FILTER AND HOUSING ASSEMBLY
      VERTICAL OIL FILTER AND HOUSING ASSEMBLY
      REMOVE VERTICAL OIL FILTER AND HOUSING ASSEMBLIES
      INSPECT OIL PRESSURE REGULATING VALVE
      INSPECT OIL FILTER BYPASS VALVE
      INSTALL HORIZONTAL OIL FILTER AND HOUSING
      INSTALL VERTICAL OIL FILTER AND HOUSING ASSEMBLIES
      REMOVE ENGINE OIL COOLER
      CLEAN, INSPECT, AND INSTALL ENGINE OIL COOLER
      REMOVE OIL COOLER BYPASS VALVE HOUSING
      REMOVE AND INSPECT OIL COOLER BYPASS VALVE
      ENGINE OIL PUMP ASSEMBLY - DEEP SUMP
      ENGINE OIL PUMP ASSEMBLY - STANDARD SUMP
      CHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH
      REMOVE ENGINE OIL PUMP
      INSPECT AND CLEAN OIL PUMP
      CHECK DRIVE SHAFT END PLAY
      CHECK DRIVE SHAFT SIDE MOVEMENT
      CHECK PUMPING GEAR BACKLASH
      REMOVE AND INSPECT OIL PUMP DRIVE GEAR
      INSTALL OIL COOLER BYPASS VALVE AND HOUSING
      ADJUST OIL PUMP SET SCREW
      INSTALL ENGINE OIL PUMP
      INSTALL OIL PAN
   Cooling System
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIALS
      COOLING SYSTEM SPECIFICATIONS
      COOLING SYSTEM SPECIFICATIONS - CONTINUED
      HOW THE COOLING SYSTEM WORKS
      DIAGNOSING COOLING SYSTEM MALFUNCTIONS
      REMOVE AND INSTALL MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
      REPLACE BEARINGS IN MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
      REMOVE AND INSTALL HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
      REPLACE BEARINGS IN HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
      REPLACE WATER MANIFOLD MOUNTED, FIXED FAN DRIVE BEARING
      REMOVE WATER PUMP
      DISASSEMBLE WATER PUMP
      INSPECT WATER PUMP PARTS
      ASSEMBLE WATER PUMP
      INSTALL WATER PUMP
      REMOVE AND TEST THERMOSTATS
      INSTALL THERMOSTATS
      REMOVE WATER MANIFOLD
      INSPECT AND CLEAN WATER MANIFOLD
      INSTALL WATER MANIFOLD
      REMOVE COOLANT HEATER - IF EQUIPPED
      INSTALL COOLANT HEATER - IF EQUIPPED
      COMPLETE FINAL ASSEMBLY
      INSPECT AND TENSION FAN AND ALTERNATOR V-BELTS
   Air Intake And Exhaust System
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIAL
      AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
      HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
      HOW THE TURBOCHARGER WORKS
      HOW THE TURBOCHARGER IS LUBRICATED
      EXTENDING TURBOCHARGER LIFE
      DIAGNOSING TURBOCHARGER MALFUNCTIONS
      REMOVE TURBOCHARGER
      TURBOCHARGER SEVEN-STEP INSPECTION
      A - COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL
      B - COMPRESSOR HOUSING OUTLET
      C - TURBINE HOUSING INLET
      D - TURBINE HOUSING OUTLET AND TURBINE WHEEL
      E - EXTERNAL CENTER HOUSING AND JOINTS
      F - INTERNAL CENTER HOUSING
      G - TURBO BENCH TEST
      PERFORM AXIAL END PLAY BEARING TEST (SCHWITZER)
      PERFORM RADIAL BEARING CLEARANCE TEST (SCHWITZER)
      PERFORM RADIAL BEARING CLEARANCE TEST (AIRESEARCH)
      DISASSEMBLE TURBOCHARGER
      CLEAN AND INSPECT TURBINE AND COMPRESSOR HOUSINGS
      REPLACE CENTER HOUSING AND ROTATING ASSEMBLY
      PRELUBE TURBOCHARGER
      INSTALL TURBOCHARGER
      REMOVE AND INSPECT INTAKE MANIFOLD (6076T AND 6076H ENGINES)
      INSTALL INTAKE MANIFOLD (6076T AND 6076H ENGINES)
      HOW THE AFTERCOOLER WORKS - 6076A ENGINES
      SINGLE-PASS AFTERCOOLER ASSEMBLY
      TWO-PASS AFTERCOOLER ASSEMBLY
      REMOVE AFTERCOOLER AND INTAKE MANIFOLD (6076A ENGINES)
      INSPECT AND REPAIR AFTERCOOLER (6076A ENGINES)
      INSPECT AND REPAIR INTAKE MANIFOLD (6076A ENGINES)
      INSTALL INTAKE MANIFOLD AND SINGLE-PASS AFTERCOOLER (6076A ENGINES)
      INSTALL INTAKE MANIFOLD AND TWO-PASS AFTERCOOLER (6076 ENGINES)
      REMOVE, INSPECT, INSTALL EXHAUST MANIFOLD ASSEMBLY
   Fuel System
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIAL
      DIESEL FUEL SYSTEM SPECIFICATIONS
      RELIEVE SYSTEM PRESSURE
      REPLACE DUAL FUEL FILTERS
      REPLACE SINGLE FUEL FILTER
      REMOVE AND INSPECT FUEL CHECK VALVE ASSEMBLY - DUAL FUEL FILTER SYSTEMS
      INSPECT AND CLEAN DUAL FUEL FILTER BASE
      INSTALL FUEL CHECK VALVE ASSEMBLY - DUAL FILTER FUEL SYSTEMS
      REPLACE FUEL CHECK VALVE ASSEMBLY - SINGLE FILTER FUEL SYSTEMS
      INSPECT AND CLEAN SINGLE FUEL FILTER BASE
      BLEED THE FUEL SYSTEM
      DIAGNOSING FUEL SUPPLY PUMP MALFUNCTIONS
      REMOVE FUEL SUPPLY PUMP
      TEST FUEL SUPPLY PUMP FOR LEAKS
      DISASSEMBLE FUEL SUPPLY PUMP
      INSPECT AND REPAIR FUEL SUPPLY PUMP
      ASSEMBLE FUEL SUPPLY PUMP
      INSTALL FUEL SUPPLY PUMP
      GENERAL INFORMATION FOR ANEROID - IF EQUIPPED
      REPAIR ANEROID
      REMOVE HYDRAULIC ANEROID ACTIVATOR
      DISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR PARTS
      ASSEMBLE AND INSTALL HYDRAULIC ANEROID ACTIVATOR
      SERVICE OVERFLOW VALVE
      REMOVE FUEL SHUTOFF SOLENOID
      INSTALL FUEL SHUTOFF SOLENOID
      REMOVE FUEL INJECTION PUMP
      INSTALL FUEL INJECTION PUMP
      REMOVE FUEL INJECTION NOZZLES
      TEST FUEL INJECTION NOZZLES
      MAKE OPENING PRESSURE TEST
      PERFORM NOZZLE LEAKAGE TEST
      MAKE CHATTER AND SPRAY PATTERN TEST
      DISASSEMBLE FUEL INJECTION NOZZLE
      CLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY
      PERFORM NOZZLE SLIDE TEST
      CLEAN SPRAY ORIFICES
      INSPECT NOZZLE HOLDER
      INSPECT GLAND NUT
      ASSEMBLE FUEL INJECTION NOZZLE
      INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
      INSPECT AND CLEAN NOZZLE SEATING SURFACE
      INSTALL FUEL INJECTION NOZZLES
   Tune-Up
      PRELIMINARY ENGINE TESTING
      GENERAL TUNE-UP RECOMMENDATIONS
      CHECK CRANKCASE VENTILATION SYSTEM
      CHECK AIR INTAKE SYSTEM
      CHECK EXHAUST SYSTEM
      CHECK AND SERVICE ENTIRE COOLING SYSTEM
      INSPECT AND ADJUST V-BELTS
      CHECK ELECTRICAL SYSTEM
   Engine System Operation and Test
      SPECIAL OR ESSENTIAL TOOLS
      ENGINE TEST SPECIFICATIONS
      DIAGNOSING MALFUNCTIONS
      DIAGNOSING MALFUNCTIONS - CONTINUED
      DYNAMOMETER TEST
      ENGINE BREAK-IN INSTRUCTIONS
      TEST ENGINE COMPRESSION PRESSURE
      CHECK AND ADJUST VALVE CLEARANCE
      CHECK VALVE LIFT
      INSPECT VIBRATION DAMPER
      CHECK CRANKSHAFT END PLAY
      HOW THE LUBRICATION SYSTEM WORKS
      CHECK ENGINE OIL PRESSURE
      HOW THE COOLING SYSTEM WORKS
      PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP
      INSPECT THERMOSTAT AND TEST OPENING TEMPERATURE
   Air Intake System Operation and Test
      SPECIAL OR ESSENTIAL TOOLS
      AIR INTAKE AND EXHAUST SYSTEM TEST SPECIFICATIONS
      HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
      AIR CLEANER OPERATION
      DIAGNOSING AIR INTAKE MALFUNCTIONS
      HOW THE TURBOCHARGER WORKS
      HOW THE TURBOCHARGER IS LUBRICATED
      DIAGNOSING TURBOCHARGER MALFUNCTIONS
      HOW THE AFTERCOOLER WORKS - 6076A ENGINES
      CHECK INTAKE MANIFOLD PRESSURE AT ANEROID (IF EQUIPPED)
      CHECK INTAKE MANIFOLD PRESSURE AT INTAKE MANIFOLD
      AIR FILTER RESTRICTION INDICATOR SWITCH TEST
   Fuel System Operation and Tests
      SPECIAL OR ESSENTIAL TOOLS
      FUEL SYSTEM TEST SPECIFICATIONS
      FUEL SYSTEM OPERATION
      DIAGNOSE FUEL SYSTEM MALFUNCTIONS
      SUPPLY PUMP OPERATION
      DIAGNOSE SUPPLY PUMP MALFUNCTION
      CHECK SUPPLY PUMP OPERATION
      SERVICE SUPPLY PUMP
      BLEED THE FUEL SYSTEM
      DIAGNOSE IN-LINE TYPE INJECTION PUMP MALFUNCTIONS
      IN-LINE TYPE FUEL INJECTION PUMP OPERATION
      CHECK AND ADJUST INJECTION PUMP TIMING
      CHECK ENGINE FAST IDLE SPEED
      CHECK AND ADJUST ENGINE SLOW IDLE SPEED
      HOW THE ANEROID WORKS (IF EQUIPPED)
      DIAGNOSE ANEROID MALFUNCTION
      HOW THE HYDRAULIC ANEROID ACTIVATOR WORKS (IF EQUIPPED)
      DIAGNOSE MALFUNCTIONS - HYDRAULIC ANEROID ACTIVATOR
      FUEL INJECTION NOZZLES - GENERAL INFORMATION
      FUEL INJECTION NOZZLE OPERATION
      DIAGNOSE MALFUNCTION - FUEL INJECTION NOZZLE
      TEST FUEL INJECTION NOZZLES (ENGINE RUNNING)
      FUEL DRAIN BACK TEST PROCEDURE
   Dealer Fabricated Tools
      FABRICATED TOOLS - CYLINDER LINER HOLDING FIXTURE