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PowerTech 6076 Diesel Engines (SN:-499999) Component Technical Manual (CTM6)
Specifications
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Type Of DocumentEngine Manual
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Type of equipmentDiesel Engine
Details
Table of Contents:
Introduction and Safety Information
General Information
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ENGINE MODEL DESIGNATION
ENGINE SERIAL NUMBER PLATE
OPTION CODE LABEL
JOHN DEERE INDUSTRIAL EQUIPMENT APPLICATIONS
OEM APPLICATIONS
JOHN DEERE AGRICULTURAL EQUIPMENT APPLICATIONS
BASIC 6076 ENGINE SPECIFICATIONS
GENERAL ENGINE DESCRIPTION
ENGINE - SECTIONAL VIEW
Fuels, Lubricants, and Coolant
DIESEL FUEL
DIESEL ENGINE OIL
EXTREME PRESSURE OR MULTIPURPOSE GREASE
ENGINE COOLANT RECOMMENDATIONS
ENGINE COOLANT REQUIREMENTS
ENGINE COOLANT REQUIREMENTS - CONTINUED
Engine Mounting
ENGINE REPAIR STAND
SAFETY PRECAUTIONS
INSTALL 400 SERIES ADAPTERS ON REPAIR STAND
ENGINE LIFTING PROCEDURE
CLEAN ENGINE
DISCONNECT TURBOCHARGER OIL INLET LINE
MOUNT ENGINE ON REPAIR STAND
Engine Rebuild Guide
6076 ENGINE DISASSEMBLY SEQUENCE
SEALANT APPLICATION GUIDELINES
6076 ENGINE ASSEMBLY SEQUENCE
6076 ENGINE ASSEMBLY SEQUENCE - CONTINUED
Cylinder Head and Valves
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
CYLINDER HEAD AND VALVES SPECIFICATIONS
CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
DIAGNOSING MALFUNCTIONS
CHECK AND ADJUST VALVE CLEARANCE
CHECK VALVE LIFT
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE CYLINDER HEAD
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
MEASURE VALVE RECESS
REMOVE VALVE ASSEMBLY
INSPECT AND MEASURE VALVE SPRINGS
INSPECT VALVE ROTATORS AND WEAR CAPS
CLEAN VALVES
INSPECT AND MEASURE VALVES
GRIND VALVES
INSPECT AND CLEAN CYLINDER HEAD
CHECK CYLINDER HEAD FLATNESS
MEASURE CYLINDER HEAD THICKNESS
CLEAN VALVE GUIDES
MEASURE VALVE GUIDES
KNURL GUIDES
CLEAN VALVE SEATS
MEASURE VALVE SEATS
GRIND VALVE SEATS
REPLACE VALVE SEAT INSERTS
INSTALL VALVES
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
CLEAN AND INSPECT PUSH RODS
CLEAN AND INSPECT CYLINDER HEAD CAP SCREWS
INSPECT AND CLEAN VENTILATOR OUTLET HOSE
CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
PROTECT CYLINDER BLOCK TOP DECK
ASSEMBLE VALVE ASSEMBLY
INSTALL CYLINDER HEAD
TIGHTEN CYLINDER HEAD CAP SCREWS WITH WASHERS (GRADE 180 OR 12.9)
TIGHTEN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
TORQUE-TURN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
INSTALL ROCKER ARM ASSEMBLY
COMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE
COMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE
PERFORM ENGINE BREAK-IN
Cylinder Block, Liners, Pistons and Rods
SPECIAL OR ESSENTIAL TOOLS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
OTHER MATERIAL
DIAGNOSING MALFUNCTIONS
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE PISTONS AND CONNECTING RODS
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
REMOVE CYLINDER LINERS
INSPECT PISTONS AND LINERS
MEASURE OIL CONTROL RING GROOVE
MEASURE CYLINDER LINERS
DEGLAZE CYLINDER LINERS
INSPECT AND MEASURE CONNECTING ROD BEARINGS
INSPECT ROD AND CAP
INSPECT PISTON PINS AND BUSHINGS
REMOVE PISTON PIN BUSHING
CLEAN AND INSPECT ROD PIN BUSHING BORE
INSTALL ROD PIN BUSHING
COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
REMOVE AND CLEAN PISTON COOLING ORIFICES
INSPECT AND CLEAN CYLINDER BLOCK
CLEAN O-RING BORE
MEASURE CYLINDER BLOCK
INSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS
RECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
MEASURE LINER FLANGE THICKNESS
INSTALL LINER SHIMS - IF REQUIRED
INSTALL CYLINDER LINER O-RINGS AND PACKINGS
INSTALL CYLINDER LINERS
INSTALL PISTONS AND CONNECTING RODS
USE TORQUE-TURN METHOD FOR PROPER TORQUE
CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
COMPLETE FINAL ASSEMBLY
Crankshaft, Main Bearings and Flywheel
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
GROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS
GROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - CONTINUED
DIAGNOSING MALFUNCTIONS
GENERAL INFORMATION
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT REMOVING OIL SEAL HOUSING)
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT ENGINE DISASSEMBLY)
INSPECT VIBRATION DAMPER
REMOVE WATER PUMP AND DAMPER PULLEY
REMOVE TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
REMOVE AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES
REMOVE FRONT OIL SEAL FROM TIMING GEAR COVER
INSTALL FRONT OIL SEAL IN TIMING GEAR COVER
CHECK CRANKSHAFT END PLAY
REMOVE FRONT WEAR SLEEVE
REMOVE AND INSPECT CRANKSHAFT GEAR
INSPECT, MEASURE, AND REPAIR FLYWHEEL
CHECK FLYWHEEL HOUSING FACE RUNOUT
CHECK FLYWHEEL FACE FLATNESS
CHECK PILOT BEARING BORE CONCENTRICITY
REMOVE FLYWHEEL
REMOVE SAE 1 AND SAE 2 FLYWHEEL HOUSING
REMOVE SAE 3 FLYWHEEL HOUSING
REPLACE FLYWHEEL RING GEAR
SERVICE CLUTCH SHAFT PILOT BUSHING-QUAD RANGE TRANSMISSIONS
REMOVE REAR OIL SEAL HOUSING AND WEAR SLEEVE (WITH ENGINE DISASSEMBLED)
REMOVE CRANKSHAFT MAIN BEARINGS
CHECK MAIN BEARING CLEARANCE
REMOVE CRANKSHAFT
INSPECT CRANKSHAFT
MEASURE ASSEMBLED ID OF BEARINGS AND OD OF CRANKSHAFT JOURNALS
MAIN BEARING CAP LINE BORE SPECIFICATIONS
THRUST BEARING NEW PART SPECIFICATIONS
CRANKSHAFT GRINDING GUIDELINES
CRANKSHAFT GRINDING GUIDELINES - CONTINUED
CRANKSHAFT GRINDING SPECIFICATIONS
REPLACE CRANKSHAFT OIL PUMP DRIVE GEAR
INSPECT THRUST BEARINGS
REMOVE AND CLEAN PISTON COOLING ORIFICES
INSTALL MAIN BEARINGS AND CRANKSHAFT
INSTALL OIL PUMP AND CHECK DRIVE GEAR-TO-CRANKSHAFT CLEARANCE
INSTALL REAR CRANKSHAFT OIL SEAL HOUSING
CHECK OIL SEAL HOUSING RUNOUT
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY
INSTALL CRANKSHAFT GEAR
INSTALL FRONT WEAR SLEEVE
INSTALL SAE 3 FLYWHEEL HOUSING
INSTALL FLYWHEEL
INSTALL SAE 1 AND SAE 2 FLYWHEEL HOUSING
INSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
INSTALL TIMING GEAR COVER AND AUXILIARY DRIVE GEARS - AUXILIARY DRIVE ENGINES
INSTALL REAR AUXILIARY DRIVE GEAR
INSTALL DAMPER PULLEY ASSEMBLY
COMPLETE FINAL ASSEMBLY
Camshaft and Timing Gear Train
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS
CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS - CONTINUED
GENERAL INFORMATION
CHECK VALVE LIFT
DISCONNECT TURBOCHARGER OIL INLET LINE
PREPARE ENGINE FOR CAMSHAFT REMOVAL
REMOVE DAMPER PULLEY AND TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
REMOVE DAMPER PULLEY, AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES
REMOVE FRONT OIL SEAL FROM TIMING GEAR COVER
INSTALL FRONT OIL SEAL IN TIMING GEAR COVER
CHECK CAMSHAFT END PLAY
MEASURE CAMSHAFT DRIVE GEAR-TO-CRANKSHAFT GEAR MINIMUM BACKLASH
REMOVE CAMSHAFT
REMOVE CAMSHAFT GEAR, SPACER, AND THRUST PLATE
MEASURE THRUST PLATE AND SPACER
INSPECT AND MEASURE CAMSHAFT FOLLOWERS
VISUALLY INSPECT CAMSHAFT
MEASURE CAMSHAFT JOURNAL OD AND BUSHING ID
MEASURE CAMSHAFT LOBE LIFT
ASSEMBLE CAMSHAFT
SERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET
SERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET
INSTALL CAMSHAFT
REPLACE AUXILIARY DRIVE GEAR BEARINGS
REPLACE AUXILIARY DRIVE IDLER GEAR BEARINGS
INSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
INSTALL TIMING GEAR COVER AND AUXILIARY DRIVE IDLER GEAR - AUXILIARY DRIVE ENGINES
INSTALL REAR AUXILIARY DRIVE GEAR
COMPLETE FINAL ASSEMBLY
Lubrication System
GROUP 20 - LUBRICATION SYSTEM SPECIFICATIONS
ENGINE CRANKCASE OIL FILL QUANTITIES
ENGINE CRANKCASE OIL FILL QUANTITIES - CONTINUED
OTHER MATERIAL
HOW THE LUBRICATION SYSTEM WORKS
DIAGNOSING MALFUNCTIONS
DISCONNECT TURBOCHARGER OIL INLET LINE
DRAIN ENGINE OIL AND REMOVE OIL PAN
HORIZONTAL OIL FILTER AND HOUSING ASSEMBLY
REMOVE HORIZONTAL OIL FILTER AND HOUSING ASSEMBLY
VERTICAL OIL FILTER AND HOUSING ASSEMBLY
REMOVE VERTICAL OIL FILTER AND HOUSING ASSEMBLIES
INSPECT OIL PRESSURE REGULATING VALVE
INSPECT OIL FILTER BYPASS VALVE
INSTALL HORIZONTAL OIL FILTER AND HOUSING
INSTALL VERTICAL OIL FILTER AND HOUSING ASSEMBLIES
REMOVE ENGINE OIL COOLER
CLEAN, INSPECT, AND INSTALL ENGINE OIL COOLER
REMOVE OIL COOLER BYPASS VALVE HOUSING
REMOVE AND INSPECT OIL COOLER BYPASS VALVE
ENGINE OIL PUMP ASSEMBLY - DEEP SUMP
ENGINE OIL PUMP ASSEMBLY - STANDARD SUMP
CHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH
REMOVE ENGINE OIL PUMP
INSPECT AND CLEAN OIL PUMP
CHECK DRIVE SHAFT END PLAY
CHECK DRIVE SHAFT SIDE MOVEMENT
CHECK PUMPING GEAR BACKLASH
REMOVE AND INSPECT OIL PUMP DRIVE GEAR
INSTALL OIL COOLER BYPASS VALVE AND HOUSING
ADJUST OIL PUMP SET SCREW
INSTALL ENGINE OIL PUMP
INSTALL OIL PAN
Cooling System
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIALS
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS - CONTINUED
HOW THE COOLING SYSTEM WORKS
DIAGNOSING COOLING SYSTEM MALFUNCTIONS
REMOVE AND INSTALL MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REMOVE AND INSTALL HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE WATER MANIFOLD MOUNTED, FIXED FAN DRIVE BEARING
REMOVE WATER PUMP
DISASSEMBLE WATER PUMP
INSPECT WATER PUMP PARTS
ASSEMBLE WATER PUMP
INSTALL WATER PUMP
REMOVE AND TEST THERMOSTATS
INSTALL THERMOSTATS
REMOVE WATER MANIFOLD
INSPECT AND CLEAN WATER MANIFOLD
INSTALL WATER MANIFOLD
REMOVE COOLANT HEATER - IF EQUIPPED
INSTALL COOLANT HEATER - IF EQUIPPED
COMPLETE FINAL ASSEMBLY
INSPECT AND TENSION FAN AND ALTERNATOR V-BELTS
Air Intake And Exhaust System
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
HOW THE TURBOCHARGER WORKS
HOW THE TURBOCHARGER IS LUBRICATED
EXTENDING TURBOCHARGER LIFE
DIAGNOSING TURBOCHARGER MALFUNCTIONS
REMOVE TURBOCHARGER
TURBOCHARGER SEVEN-STEP INSPECTION
A - COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL
B - COMPRESSOR HOUSING OUTLET
C - TURBINE HOUSING INLET
D - TURBINE HOUSING OUTLET AND TURBINE WHEEL
E - EXTERNAL CENTER HOUSING AND JOINTS
F - INTERNAL CENTER HOUSING
G - TURBO BENCH TEST
PERFORM AXIAL END PLAY BEARING TEST (SCHWITZER)
PERFORM RADIAL BEARING CLEARANCE TEST (SCHWITZER)
PERFORM RADIAL BEARING CLEARANCE TEST (AIRESEARCH)
DISASSEMBLE TURBOCHARGER
CLEAN AND INSPECT TURBINE AND COMPRESSOR HOUSINGS
REPLACE CENTER HOUSING AND ROTATING ASSEMBLY
PRELUBE TURBOCHARGER
INSTALL TURBOCHARGER
REMOVE AND INSPECT INTAKE MANIFOLD (6076T AND 6076H ENGINES)
INSTALL INTAKE MANIFOLD (6076T AND 6076H ENGINES)
HOW THE AFTERCOOLER WORKS - 6076A ENGINES
SINGLE-PASS AFTERCOOLER ASSEMBLY
TWO-PASS AFTERCOOLER ASSEMBLY
REMOVE AFTERCOOLER AND INTAKE MANIFOLD (6076A ENGINES)
INSPECT AND REPAIR AFTERCOOLER (6076A ENGINES)
INSPECT AND REPAIR INTAKE MANIFOLD (6076A ENGINES)
INSTALL INTAKE MANIFOLD AND SINGLE-PASS AFTERCOOLER (6076A ENGINES)
INSTALL INTAKE MANIFOLD AND TWO-PASS AFTERCOOLER (6076 ENGINES)
REMOVE, INSPECT, INSTALL EXHAUST MANIFOLD ASSEMBLY
Fuel System
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
DIESEL FUEL SYSTEM SPECIFICATIONS
RELIEVE SYSTEM PRESSURE
REPLACE DUAL FUEL FILTERS
REPLACE SINGLE FUEL FILTER
REMOVE AND INSPECT FUEL CHECK VALVE ASSEMBLY - DUAL FUEL FILTER SYSTEMS
INSPECT AND CLEAN DUAL FUEL FILTER BASE
INSTALL FUEL CHECK VALVE ASSEMBLY - DUAL FILTER FUEL SYSTEMS
REPLACE FUEL CHECK VALVE ASSEMBLY - SINGLE FILTER FUEL SYSTEMS
INSPECT AND CLEAN SINGLE FUEL FILTER BASE
BLEED THE FUEL SYSTEM
DIAGNOSING FUEL SUPPLY PUMP MALFUNCTIONS
REMOVE FUEL SUPPLY PUMP
TEST FUEL SUPPLY PUMP FOR LEAKS
DISASSEMBLE FUEL SUPPLY PUMP
INSPECT AND REPAIR FUEL SUPPLY PUMP
ASSEMBLE FUEL SUPPLY PUMP
INSTALL FUEL SUPPLY PUMP
GENERAL INFORMATION FOR ANEROID - IF EQUIPPED
REPAIR ANEROID
REMOVE HYDRAULIC ANEROID ACTIVATOR
DISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR PARTS
ASSEMBLE AND INSTALL HYDRAULIC ANEROID ACTIVATOR
SERVICE OVERFLOW VALVE
REMOVE FUEL SHUTOFF SOLENOID
INSTALL FUEL SHUTOFF SOLENOID
REMOVE FUEL INJECTION PUMP
INSTALL FUEL INJECTION PUMP
REMOVE FUEL INJECTION NOZZLES
TEST FUEL INJECTION NOZZLES
MAKE OPENING PRESSURE TEST
PERFORM NOZZLE LEAKAGE TEST
MAKE CHATTER AND SPRAY PATTERN TEST
DISASSEMBLE FUEL INJECTION NOZZLE
CLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY
PERFORM NOZZLE SLIDE TEST
CLEAN SPRAY ORIFICES
INSPECT NOZZLE HOLDER
INSPECT GLAND NUT
ASSEMBLE FUEL INJECTION NOZZLE
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
INSPECT AND CLEAN NOZZLE SEATING SURFACE
INSTALL FUEL INJECTION NOZZLES
Tune-Up
PRELIMINARY ENGINE TESTING
GENERAL TUNE-UP RECOMMENDATIONS
CHECK CRANKCASE VENTILATION SYSTEM
CHECK AIR INTAKE SYSTEM
CHECK EXHAUST SYSTEM
CHECK AND SERVICE ENTIRE COOLING SYSTEM
INSPECT AND ADJUST V-BELTS
CHECK ELECTRICAL SYSTEM
Engine System Operation and Test
SPECIAL OR ESSENTIAL TOOLS
ENGINE TEST SPECIFICATIONS
DIAGNOSING MALFUNCTIONS
DIAGNOSING MALFUNCTIONS - CONTINUED
DYNAMOMETER TEST
ENGINE BREAK-IN INSTRUCTIONS
TEST ENGINE COMPRESSION PRESSURE
CHECK AND ADJUST VALVE CLEARANCE
CHECK VALVE LIFT
INSPECT VIBRATION DAMPER
CHECK CRANKSHAFT END PLAY
HOW THE LUBRICATION SYSTEM WORKS
CHECK ENGINE OIL PRESSURE
HOW THE COOLING SYSTEM WORKS
PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP
INSPECT THERMOSTAT AND TEST OPENING TEMPERATURE
Air Intake System Operation and Test
SPECIAL OR ESSENTIAL TOOLS
AIR INTAKE AND EXHAUST SYSTEM TEST SPECIFICATIONS
HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
AIR CLEANER OPERATION
DIAGNOSING AIR INTAKE MALFUNCTIONS
HOW THE TURBOCHARGER WORKS
HOW THE TURBOCHARGER IS LUBRICATED
DIAGNOSING TURBOCHARGER MALFUNCTIONS
HOW THE AFTERCOOLER WORKS - 6076A ENGINES
CHECK INTAKE MANIFOLD PRESSURE AT ANEROID (IF EQUIPPED)
CHECK INTAKE MANIFOLD PRESSURE AT INTAKE MANIFOLD
AIR FILTER RESTRICTION INDICATOR SWITCH TEST
Fuel System Operation and Tests
SPECIAL OR ESSENTIAL TOOLS
FUEL SYSTEM TEST SPECIFICATIONS
FUEL SYSTEM OPERATION
DIAGNOSE FUEL SYSTEM MALFUNCTIONS
SUPPLY PUMP OPERATION
DIAGNOSE SUPPLY PUMP MALFUNCTION
CHECK SUPPLY PUMP OPERATION
SERVICE SUPPLY PUMP
BLEED THE FUEL SYSTEM
DIAGNOSE IN-LINE TYPE INJECTION PUMP MALFUNCTIONS
IN-LINE TYPE FUEL INJECTION PUMP OPERATION
CHECK AND ADJUST INJECTION PUMP TIMING
CHECK ENGINE FAST IDLE SPEED
CHECK AND ADJUST ENGINE SLOW IDLE SPEED
HOW THE ANEROID WORKS (IF EQUIPPED)
DIAGNOSE ANEROID MALFUNCTION
HOW THE HYDRAULIC ANEROID ACTIVATOR WORKS (IF EQUIPPED)
DIAGNOSE MALFUNCTIONS - HYDRAULIC ANEROID ACTIVATOR
FUEL INJECTION NOZZLES - GENERAL INFORMATION
FUEL INJECTION NOZZLE OPERATION
DIAGNOSE MALFUNCTION - FUEL INJECTION NOZZLE
TEST FUEL INJECTION NOZZLES (ENGINE RUNNING)
FUEL DRAIN BACK TEST PROCEDURE
Dealer Fabricated Tools
FABRICATED TOOLS - CYLINDER LINER HOLDING FIXTURE
Introduction and Safety Information
General Information
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ENGINE MODEL DESIGNATION
ENGINE SERIAL NUMBER PLATE
OPTION CODE LABEL
JOHN DEERE INDUSTRIAL EQUIPMENT APPLICATIONS
OEM APPLICATIONS
JOHN DEERE AGRICULTURAL EQUIPMENT APPLICATIONS
BASIC 6076 ENGINE SPECIFICATIONS
GENERAL ENGINE DESCRIPTION
ENGINE - SECTIONAL VIEW
Fuels, Lubricants, and Coolant
DIESEL FUEL
DIESEL ENGINE OIL
EXTREME PRESSURE OR MULTIPURPOSE GREASE
ENGINE COOLANT RECOMMENDATIONS
ENGINE COOLANT REQUIREMENTS
ENGINE COOLANT REQUIREMENTS - CONTINUED
Engine Mounting
ENGINE REPAIR STAND
SAFETY PRECAUTIONS
INSTALL 400 SERIES ADAPTERS ON REPAIR STAND
ENGINE LIFTING PROCEDURE
CLEAN ENGINE
DISCONNECT TURBOCHARGER OIL INLET LINE
MOUNT ENGINE ON REPAIR STAND
Engine Rebuild Guide
6076 ENGINE DISASSEMBLY SEQUENCE
SEALANT APPLICATION GUIDELINES
6076 ENGINE ASSEMBLY SEQUENCE
6076 ENGINE ASSEMBLY SEQUENCE - CONTINUED
Cylinder Head and Valves
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
CYLINDER HEAD AND VALVES SPECIFICATIONS
CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
DIAGNOSING MALFUNCTIONS
CHECK AND ADJUST VALVE CLEARANCE
CHECK VALVE LIFT
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE CYLINDER HEAD
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
MEASURE VALVE RECESS
REMOVE VALVE ASSEMBLY
INSPECT AND MEASURE VALVE SPRINGS
INSPECT VALVE ROTATORS AND WEAR CAPS
CLEAN VALVES
INSPECT AND MEASURE VALVES
GRIND VALVES
INSPECT AND CLEAN CYLINDER HEAD
CHECK CYLINDER HEAD FLATNESS
MEASURE CYLINDER HEAD THICKNESS
CLEAN VALVE GUIDES
MEASURE VALVE GUIDES
KNURL GUIDES
CLEAN VALVE SEATS
MEASURE VALVE SEATS
GRIND VALVE SEATS
REPLACE VALVE SEAT INSERTS
INSTALL VALVES
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
CLEAN AND INSPECT PUSH RODS
CLEAN AND INSPECT CYLINDER HEAD CAP SCREWS
INSPECT AND CLEAN VENTILATOR OUTLET HOSE
CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
PROTECT CYLINDER BLOCK TOP DECK
ASSEMBLE VALVE ASSEMBLY
INSTALL CYLINDER HEAD
TIGHTEN CYLINDER HEAD CAP SCREWS WITH WASHERS (GRADE 180 OR 12.9)
TIGHTEN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
TORQUE-TURN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
INSTALL ROCKER ARM ASSEMBLY
COMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE
COMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE
PERFORM ENGINE BREAK-IN
Cylinder Block, Liners, Pistons and Rods
SPECIAL OR ESSENTIAL TOOLS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
OTHER MATERIAL
DIAGNOSING MALFUNCTIONS
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE PISTONS AND CONNECTING RODS
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
REMOVE CYLINDER LINERS
INSPECT PISTONS AND LINERS
MEASURE OIL CONTROL RING GROOVE
MEASURE CYLINDER LINERS
DEGLAZE CYLINDER LINERS
INSPECT AND MEASURE CONNECTING ROD BEARINGS
INSPECT ROD AND CAP
INSPECT PISTON PINS AND BUSHINGS
REMOVE PISTON PIN BUSHING
CLEAN AND INSPECT ROD PIN BUSHING BORE
INSTALL ROD PIN BUSHING
COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
REMOVE AND CLEAN PISTON COOLING ORIFICES
INSPECT AND CLEAN CYLINDER BLOCK
CLEAN O-RING BORE
MEASURE CYLINDER BLOCK
INSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS
RECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
MEASURE LINER FLANGE THICKNESS
INSTALL LINER SHIMS - IF REQUIRED
INSTALL CYLINDER LINER O-RINGS AND PACKINGS
INSTALL CYLINDER LINERS
INSTALL PISTONS AND CONNECTING RODS
USE TORQUE-TURN METHOD FOR PROPER TORQUE
CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
COMPLETE FINAL ASSEMBLY
Crankshaft, Main Bearings and Flywheel
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
GROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS
GROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - CONTINUED
DIAGNOSING MALFUNCTIONS
GENERAL INFORMATION
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT REMOVING OIL SEAL HOUSING)
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT ENGINE DISASSEMBLY)
INSPECT VIBRATION DAMPER
REMOVE WATER PUMP AND DAMPER PULLEY
REMOVE TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
REMOVE AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES
REMOVE FRONT OIL SEAL FROM TIMING GEAR COVER
INSTALL FRONT OIL SEAL IN TIMING GEAR COVER
CHECK CRANKSHAFT END PLAY
REMOVE FRONT WEAR SLEEVE
REMOVE AND INSPECT CRANKSHAFT GEAR
INSPECT, MEASURE, AND REPAIR FLYWHEEL
CHECK FLYWHEEL HOUSING FACE RUNOUT
CHECK FLYWHEEL FACE FLATNESS
CHECK PILOT BEARING BORE CONCENTRICITY
REMOVE FLYWHEEL
REMOVE SAE 1 AND SAE 2 FLYWHEEL HOUSING
REMOVE SAE 3 FLYWHEEL HOUSING
REPLACE FLYWHEEL RING GEAR
SERVICE CLUTCH SHAFT PILOT BUSHING-QUAD RANGE TRANSMISSIONS
REMOVE REAR OIL SEAL HOUSING AND WEAR SLEEVE (WITH ENGINE DISASSEMBLED)
REMOVE CRANKSHAFT MAIN BEARINGS
CHECK MAIN BEARING CLEARANCE
REMOVE CRANKSHAFT
INSPECT CRANKSHAFT
MEASURE ASSEMBLED ID OF BEARINGS AND OD OF CRANKSHAFT JOURNALS
MAIN BEARING CAP LINE BORE SPECIFICATIONS
THRUST BEARING NEW PART SPECIFICATIONS
CRANKSHAFT GRINDING GUIDELINES
CRANKSHAFT GRINDING GUIDELINES - CONTINUED
CRANKSHAFT GRINDING SPECIFICATIONS
REPLACE CRANKSHAFT OIL PUMP DRIVE GEAR
INSPECT THRUST BEARINGS
REMOVE AND CLEAN PISTON COOLING ORIFICES
INSTALL MAIN BEARINGS AND CRANKSHAFT
INSTALL OIL PUMP AND CHECK DRIVE GEAR-TO-CRANKSHAFT CLEARANCE
INSTALL REAR CRANKSHAFT OIL SEAL HOUSING
CHECK OIL SEAL HOUSING RUNOUT
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY
INSTALL CRANKSHAFT GEAR
INSTALL FRONT WEAR SLEEVE
INSTALL SAE 3 FLYWHEEL HOUSING
INSTALL FLYWHEEL
INSTALL SAE 1 AND SAE 2 FLYWHEEL HOUSING
INSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
INSTALL TIMING GEAR COVER AND AUXILIARY DRIVE GEARS - AUXILIARY DRIVE ENGINES
INSTALL REAR AUXILIARY DRIVE GEAR
INSTALL DAMPER PULLEY ASSEMBLY
COMPLETE FINAL ASSEMBLY
Camshaft and Timing Gear Train
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS
CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS - CONTINUED
GENERAL INFORMATION
CHECK VALVE LIFT
DISCONNECT TURBOCHARGER OIL INLET LINE
PREPARE ENGINE FOR CAMSHAFT REMOVAL
REMOVE DAMPER PULLEY AND TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
REMOVE DAMPER PULLEY, AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES
REMOVE FRONT OIL SEAL FROM TIMING GEAR COVER
INSTALL FRONT OIL SEAL IN TIMING GEAR COVER
CHECK CAMSHAFT END PLAY
MEASURE CAMSHAFT DRIVE GEAR-TO-CRANKSHAFT GEAR MINIMUM BACKLASH
REMOVE CAMSHAFT
REMOVE CAMSHAFT GEAR, SPACER, AND THRUST PLATE
MEASURE THRUST PLATE AND SPACER
INSPECT AND MEASURE CAMSHAFT FOLLOWERS
VISUALLY INSPECT CAMSHAFT
MEASURE CAMSHAFT JOURNAL OD AND BUSHING ID
MEASURE CAMSHAFT LOBE LIFT
ASSEMBLE CAMSHAFT
SERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET
SERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET
INSTALL CAMSHAFT
REPLACE AUXILIARY DRIVE GEAR BEARINGS
REPLACE AUXILIARY DRIVE IDLER GEAR BEARINGS
INSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES
INSTALL TIMING GEAR COVER AND AUXILIARY DRIVE IDLER GEAR - AUXILIARY DRIVE ENGINES
INSTALL REAR AUXILIARY DRIVE GEAR
COMPLETE FINAL ASSEMBLY
Lubrication System
GROUP 20 - LUBRICATION SYSTEM SPECIFICATIONS
ENGINE CRANKCASE OIL FILL QUANTITIES
ENGINE CRANKCASE OIL FILL QUANTITIES - CONTINUED
OTHER MATERIAL
HOW THE LUBRICATION SYSTEM WORKS
DIAGNOSING MALFUNCTIONS
DISCONNECT TURBOCHARGER OIL INLET LINE
DRAIN ENGINE OIL AND REMOVE OIL PAN
HORIZONTAL OIL FILTER AND HOUSING ASSEMBLY
REMOVE HORIZONTAL OIL FILTER AND HOUSING ASSEMBLY
VERTICAL OIL FILTER AND HOUSING ASSEMBLY
REMOVE VERTICAL OIL FILTER AND HOUSING ASSEMBLIES
INSPECT OIL PRESSURE REGULATING VALVE
INSPECT OIL FILTER BYPASS VALVE
INSTALL HORIZONTAL OIL FILTER AND HOUSING
INSTALL VERTICAL OIL FILTER AND HOUSING ASSEMBLIES
REMOVE ENGINE OIL COOLER
CLEAN, INSPECT, AND INSTALL ENGINE OIL COOLER
REMOVE OIL COOLER BYPASS VALVE HOUSING
REMOVE AND INSPECT OIL COOLER BYPASS VALVE
ENGINE OIL PUMP ASSEMBLY - DEEP SUMP
ENGINE OIL PUMP ASSEMBLY - STANDARD SUMP
CHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH
REMOVE ENGINE OIL PUMP
INSPECT AND CLEAN OIL PUMP
CHECK DRIVE SHAFT END PLAY
CHECK DRIVE SHAFT SIDE MOVEMENT
CHECK PUMPING GEAR BACKLASH
REMOVE AND INSPECT OIL PUMP DRIVE GEAR
INSTALL OIL COOLER BYPASS VALVE AND HOUSING
ADJUST OIL PUMP SET SCREW
INSTALL ENGINE OIL PUMP
INSTALL OIL PAN
Cooling System
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIALS
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS - CONTINUED
HOW THE COOLING SYSTEM WORKS
DIAGNOSING COOLING SYSTEM MALFUNCTIONS
REMOVE AND INSTALL MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REMOVE AND INSTALL HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE WATER MANIFOLD MOUNTED, FIXED FAN DRIVE BEARING
REMOVE WATER PUMP
DISASSEMBLE WATER PUMP
INSPECT WATER PUMP PARTS
ASSEMBLE WATER PUMP
INSTALL WATER PUMP
REMOVE AND TEST THERMOSTATS
INSTALL THERMOSTATS
REMOVE WATER MANIFOLD
INSPECT AND CLEAN WATER MANIFOLD
INSTALL WATER MANIFOLD
REMOVE COOLANT HEATER - IF EQUIPPED
INSTALL COOLANT HEATER - IF EQUIPPED
COMPLETE FINAL ASSEMBLY
INSPECT AND TENSION FAN AND ALTERNATOR V-BELTS
Air Intake And Exhaust System
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
HOW THE TURBOCHARGER WORKS
HOW THE TURBOCHARGER IS LUBRICATED
EXTENDING TURBOCHARGER LIFE
DIAGNOSING TURBOCHARGER MALFUNCTIONS
REMOVE TURBOCHARGER
TURBOCHARGER SEVEN-STEP INSPECTION
A - COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL
B - COMPRESSOR HOUSING OUTLET
C - TURBINE HOUSING INLET
D - TURBINE HOUSING OUTLET AND TURBINE WHEEL
E - EXTERNAL CENTER HOUSING AND JOINTS
F - INTERNAL CENTER HOUSING
G - TURBO BENCH TEST
PERFORM AXIAL END PLAY BEARING TEST (SCHWITZER)
PERFORM RADIAL BEARING CLEARANCE TEST (SCHWITZER)
PERFORM RADIAL BEARING CLEARANCE TEST (AIRESEARCH)
DISASSEMBLE TURBOCHARGER
CLEAN AND INSPECT TURBINE AND COMPRESSOR HOUSINGS
REPLACE CENTER HOUSING AND ROTATING ASSEMBLY
PRELUBE TURBOCHARGER
INSTALL TURBOCHARGER
REMOVE AND INSPECT INTAKE MANIFOLD (6076T AND 6076H ENGINES)
INSTALL INTAKE MANIFOLD (6076T AND 6076H ENGINES)
HOW THE AFTERCOOLER WORKS - 6076A ENGINES
SINGLE-PASS AFTERCOOLER ASSEMBLY
TWO-PASS AFTERCOOLER ASSEMBLY
REMOVE AFTERCOOLER AND INTAKE MANIFOLD (6076A ENGINES)
INSPECT AND REPAIR AFTERCOOLER (6076A ENGINES)
INSPECT AND REPAIR INTAKE MANIFOLD (6076A ENGINES)
INSTALL INTAKE MANIFOLD AND SINGLE-PASS AFTERCOOLER (6076A ENGINES)
INSTALL INTAKE MANIFOLD AND TWO-PASS AFTERCOOLER (6076 ENGINES)
REMOVE, INSPECT, INSTALL EXHAUST MANIFOLD ASSEMBLY
Fuel System
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
DIESEL FUEL SYSTEM SPECIFICATIONS
RELIEVE SYSTEM PRESSURE
REPLACE DUAL FUEL FILTERS
REPLACE SINGLE FUEL FILTER
REMOVE AND INSPECT FUEL CHECK VALVE ASSEMBLY - DUAL FUEL FILTER SYSTEMS
INSPECT AND CLEAN DUAL FUEL FILTER BASE
INSTALL FUEL CHECK VALVE ASSEMBLY - DUAL FILTER FUEL SYSTEMS
REPLACE FUEL CHECK VALVE ASSEMBLY - SINGLE FILTER FUEL SYSTEMS
INSPECT AND CLEAN SINGLE FUEL FILTER BASE
BLEED THE FUEL SYSTEM
DIAGNOSING FUEL SUPPLY PUMP MALFUNCTIONS
REMOVE FUEL SUPPLY PUMP
TEST FUEL SUPPLY PUMP FOR LEAKS
DISASSEMBLE FUEL SUPPLY PUMP
INSPECT AND REPAIR FUEL SUPPLY PUMP
ASSEMBLE FUEL SUPPLY PUMP
INSTALL FUEL SUPPLY PUMP
GENERAL INFORMATION FOR ANEROID - IF EQUIPPED
REPAIR ANEROID
REMOVE HYDRAULIC ANEROID ACTIVATOR
DISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR PARTS
ASSEMBLE AND INSTALL HYDRAULIC ANEROID ACTIVATOR
SERVICE OVERFLOW VALVE
REMOVE FUEL SHUTOFF SOLENOID
INSTALL FUEL SHUTOFF SOLENOID
REMOVE FUEL INJECTION PUMP
INSTALL FUEL INJECTION PUMP
REMOVE FUEL INJECTION NOZZLES
TEST FUEL INJECTION NOZZLES
MAKE OPENING PRESSURE TEST
PERFORM NOZZLE LEAKAGE TEST
MAKE CHATTER AND SPRAY PATTERN TEST
DISASSEMBLE FUEL INJECTION NOZZLE
CLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY
PERFORM NOZZLE SLIDE TEST
CLEAN SPRAY ORIFICES
INSPECT NOZZLE HOLDER
INSPECT GLAND NUT
ASSEMBLE FUEL INJECTION NOZZLE
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
INSPECT AND CLEAN NOZZLE SEATING SURFACE
INSTALL FUEL INJECTION NOZZLES
Tune-Up
PRELIMINARY ENGINE TESTING
GENERAL TUNE-UP RECOMMENDATIONS
CHECK CRANKCASE VENTILATION SYSTEM
CHECK AIR INTAKE SYSTEM
CHECK EXHAUST SYSTEM
CHECK AND SERVICE ENTIRE COOLING SYSTEM
INSPECT AND ADJUST V-BELTS
CHECK ELECTRICAL SYSTEM
Engine System Operation and Test
SPECIAL OR ESSENTIAL TOOLS
ENGINE TEST SPECIFICATIONS
DIAGNOSING MALFUNCTIONS
DIAGNOSING MALFUNCTIONS - CONTINUED
DYNAMOMETER TEST
ENGINE BREAK-IN INSTRUCTIONS
TEST ENGINE COMPRESSION PRESSURE
CHECK AND ADJUST VALVE CLEARANCE
CHECK VALVE LIFT
INSPECT VIBRATION DAMPER
CHECK CRANKSHAFT END PLAY
HOW THE LUBRICATION SYSTEM WORKS
CHECK ENGINE OIL PRESSURE
HOW THE COOLING SYSTEM WORKS
PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP
INSPECT THERMOSTAT AND TEST OPENING TEMPERATURE
Air Intake System Operation and Test
SPECIAL OR ESSENTIAL TOOLS
AIR INTAKE AND EXHAUST SYSTEM TEST SPECIFICATIONS
HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
AIR CLEANER OPERATION
DIAGNOSING AIR INTAKE MALFUNCTIONS
HOW THE TURBOCHARGER WORKS
HOW THE TURBOCHARGER IS LUBRICATED
DIAGNOSING TURBOCHARGER MALFUNCTIONS
HOW THE AFTERCOOLER WORKS - 6076A ENGINES
CHECK INTAKE MANIFOLD PRESSURE AT ANEROID (IF EQUIPPED)
CHECK INTAKE MANIFOLD PRESSURE AT INTAKE MANIFOLD
AIR FILTER RESTRICTION INDICATOR SWITCH TEST
Fuel System Operation and Tests
SPECIAL OR ESSENTIAL TOOLS
FUEL SYSTEM TEST SPECIFICATIONS
FUEL SYSTEM OPERATION
DIAGNOSE FUEL SYSTEM MALFUNCTIONS
SUPPLY PUMP OPERATION
DIAGNOSE SUPPLY PUMP MALFUNCTION
CHECK SUPPLY PUMP OPERATION
SERVICE SUPPLY PUMP
BLEED THE FUEL SYSTEM
DIAGNOSE IN-LINE TYPE INJECTION PUMP MALFUNCTIONS
IN-LINE TYPE FUEL INJECTION PUMP OPERATION
CHECK AND ADJUST INJECTION PUMP TIMING
CHECK ENGINE FAST IDLE SPEED
CHECK AND ADJUST ENGINE SLOW IDLE SPEED
HOW THE ANEROID WORKS (IF EQUIPPED)
DIAGNOSE ANEROID MALFUNCTION
HOW THE HYDRAULIC ANEROID ACTIVATOR WORKS (IF EQUIPPED)
DIAGNOSE MALFUNCTIONS - HYDRAULIC ANEROID ACTIVATOR
FUEL INJECTION NOZZLES - GENERAL INFORMATION
FUEL INJECTION NOZZLE OPERATION
DIAGNOSE MALFUNCTION - FUEL INJECTION NOZZLE
TEST FUEL INJECTION NOZZLES (ENGINE RUNNING)
FUEL DRAIN BACK TEST PROCEDURE
Dealer Fabricated Tools
FABRICATED TOOLS - CYLINDER LINER HOLDING FIXTURE