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Powertech 4045, 6068 Tier1/Stage I, Tier2/Stage II, Tier3/Stage IIIA, Tier3/Stage IIA Tier3/Stage III Diesel Engines (Base Engine) Component Technical Manual (CTM104)
Specifications
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Type Of DocumentComponent Technical Manual, Engine Manual
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Emission StandardsTier 1, Tier 2, Tier 3, Stage I, Stage II, Stage IIA, Stage III, Stage IIIA
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Type of equipmentBase Engine, Diesel Engine
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Model6068ACQ01, 6068ACQ04, 6068AFM75, 6068AFM85, 6068DF150, 6068DL050, 6068DL051, 6068DL070, 6068DL071, 6068DT850, 6068DW201, 6068DW301, 6068HBE50, 6068HBM01, 6068HBM02, 6068HBM03, 6068HBM04, 6068HBM06, 6068HBM07, 6068HBM09, 6068HBM10, 6068HBM11, 6068HBM12, 6068HBZ05, 6068HBZ06, 6068HCP01, 6068HCQ01, 6068HCQ02, 6068HCQ04, 6068HCQ05, 6068HCQ06, 6068HCQ07, 6068HCQ11, 6068HCQ60, 6068HCQ61, 6068HCQ81, 6068HCQ82, 6068HDW50, 6068HDW52, 6068HDW53, 6068HDW55, 6068HDW56, 6068HDW57, 6068HDW58, 6068HDW59, 6068HDW60, 6068HDW61, 6068HDW62, 6068HDW63, 6068HDW64, 6068HDW65, 6068HDW66, 6068HDW67, 6068HDW68, 6068HDW69, 6068HDW70, 6068HDW71, 6068HDW73, 6068HDW74, 6068HDW75, 6068HDW76, 6068HDW76a, 6068HDW77, 6068HDW79, 6068HDW80, 6068HDW83, 6068HDW89, 6068HDW90, 6068HDW91, 6068HE050, 6068HE051, 6068HF120, 6068HF150, 6068HF157, 6068HF158, 6068HF250, 6068HF252, 6068HF254, 6068HF258, 6068HF275, 6068HF279, 6068HF285, 6068HF475, 6068HF485, 6068HFC28, 6068HFC48, 6068HFG20, 6068HFG25, 6068HFG82, 6068HFG85, 6068HFL286, 6068HFL84, 6068HFS72, 6068HFS73, 6068HFS76, 6068HFS77, 6068HFS82, 6068HFS83, 6068HFS85, 6068HFS86, 6068HFS89, 6068HFU20, 6068HFU72, 6068HFU74, 6068HFU79, 6068HFU82, 6068HH050, 6068HH051, 6068HH052, 6068HH054, 6068HH055, 6068HH057, 6068HH058, 6068HH059, 6068HH060, 6068HH061, 6068HH062, 6068HL270, 6068HL271, 6068HL272, 6068HL273, 6068HL280, 6068HL281, 6068HL282, 6068HL283, 6068HL287, 6068HL288, 6068HL289, 6068HL470, 6068HL471, 6068HL472, 6068HL473, 6068HL474, 6068HL475, 6068HL480, 6068HL481, 6068HL482, 6068HL483, 6068HL484, 6068HL486, 6068HL487, 6068HL488, 6068HLA70, 6068HLA71, 6068HLA72, 6068HLA73, 6068HN051, 6068HN052, 6068HN053, 6068HN054, 6068HN055, 6068HN056, 6068HN057, 6068HN062, 6068HN065, 6068HN078, 6068HNW02, 6068HNW03, 6068HNW09, 6068HNW10, 6068HRW01, 6068HRW53, 6068HRW54, 6068HRW59, 6068HRW60, 6068HRW61, 6068HRW63, 6068HRW64, 6068HRW65, 6068HRW72, 6068HRW73, 6068HRW74, 6068HRW75, 6068HRW77, 6068HRW80, 6068HRW81, 6068HRW82, 6068HRW83, 6068HRW84, 6068HT050, 6068HT051, 6068HT052, 6068HT053, 6068HT054, 6068HT055, 6068HT056, 6068HT057, 6068HT059, 6068HT061, 6068HT062, 6068HT063, 6068HT064, 6068HT065, 6068HT066, 6068HT067, 6068HT069, 6068HT070, 6068HT072, 6068HT077, 6068HT082, 6068HT083, 6068HT085, 6068HT087, 6068HT090, 6068HT104, 6068HT105, 6068HT109, 6068HT111, 6068HT112, 6068HT116, 6068HT121, 6068HT480, 6068HTJ01, 6068HTJ05, 6068HTJ54, 6068HTJ55, 6068HTJ56, 6068HTJ60, 6068HTJ64, 6068HTJ75, 6068HTJ76, 6068HTJ77, 6068HTJ85, 6068HTJ86, 6068HTJ87, 6068HTJ88, 6068HTJ89, 6068HWZ80, 6068HXU01, 6068HXU08, 6068HYC02, 6068HYC50, 6068HYC52, 6068HYC53, 6068HYC54, 6068HYC59, 6068HYC60, 6068HYF01, 6068HYH01, 6068HYH02, 6068HYH03, 6068HYH06, 6068HYH07, 6068HYH08, 6068HYN01, 6068HYN03, 6068HYN04, 6068HZ050, 6068HZ060, 6068HZ470, 6068HZ480, 6068HZ481, 6068HZ482, 6068HZ483, 6068RW203, 6068RW208, 6068RW301, 6068RW302, 6068SFM50, 6068SFM75, 6068SFM85, 6068TBE50, 6068TBE51, 6068TBE52, 6068TBE53, 6068TBM04, 6068TBM05, 6068TCG04, 6068TCQ01, 6068TCQ02, 6068TCQ03, 6068TCQ04, 6068TCQ11, 6068TCQ12, 6068TCQ13, 6068TCQ14, 6068TCQ15, 6068TCQ18, 6068TCQ50, 6068TDW10, 6068TDW50, 6068TDW51, 6068TDW52, 6068TDW53, 6068TDW54, 6068TDW55, 6068TDW56, 6068TDW57, 6068TDW58, 6068TE050, 6068TE051, 6068TF120, 6068TF150, 6068TF151, 6068TF152, 6068TF157, 6068TF158, 6068TF159, 6068TF220, 6068TF250, 6068TF251, 6068TF254, 6068TF257, 6068TF258, 6068TF275, 6068TF485, 6068TFM50, 6068TFM75, 6068TFM76, 6068TJ02, 6068TJ04, 6068TJ12, 6068TL050, 6068TL051, 6068TL052, 6068TL053, 6068TL054, 6068TL071, 6068TL072, 6068TL073, 6068TL074, 6068TL270, 6068TL271, 6068TL273, 6068TLA50, 6068TLA51, 6068TLA52, 6068TLA53, 6068TN050, 6068TN051, 6068TN052, 6068TN053, 6068TN054, 6068TP03, 6068TP051, 6068TP052, 6068TP053, 6068TP054, 6068TP055, 6068TP056, 6068TP057, 6068TP058, 6068TP061, 6068TP062, 6068TP063, 6068TRW01, 6068TRW50, 6068TRW51, 6068TRW52, 6068TRW53, 6068TRW54, 6068TRW70, 6068TRW72, 6068TRW73, 6068TT005, 6068TT007, 6068TT050, 6068TT051, 6068TT052, 6068TT053, 6068TT055, 6068TT056, 6068TT057, 6068TT058, 6068TT059, 6068TT060, 6068TT061, 6068TT50, 6068TT850, 6068TT851, 6068TTJ50, 6068TTJ51, 6068TYC50, 6068TYC51, 6068TYC52
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Model4045AFM85, 4045DAT70, 4045DCQ01, 4045DF120, 4045DF150, 4045DF151, 4045DF152, 4045DF153, 4045DF154, 4045DF157, 4045DF158, 4045DF159, 4045DF270, 4045DFG70, 4045DFM50, 4045DFM70, 4045DJ01, 4045DKV50, 4045DKV51, 4045DL050, 4045DL070, 4045DL270, 4045DL273, 4045DL274, 4045DLV50, 4045DLV51, 4045DP050, 4045DP051, 4045DP052, 4045DP053, 4045DP054, 4045DP057, 4045DP058, 4045DP060, 4045DRT50, 4045DRT51, 4045DT004, 4045DT005, 4045DT006, 4045DT050, 4045DT052, 4045DT053, 4045DT055, 4045DT056, 4045DT057, 4045DT058, 4045DT059, 4045DTK20, 4045DYC50, 4045HAT80, 4045HAT81, 4045HAT82, 4045HBM01, 4045HBM02, 4045HBM03, 4045HBM04, 4045HBM06, 4045HBZ01, 4045HBZ02, 4045HCP03, 4045HCP04, 4045HCP05, 4045HCP08, 4045HCP09, 4045HCP10, 4045HCP11, 4045HCP12, 4045HCP20, 4045HCP21, 4045HCP23, 4045HCP25, 4045HCP26, 4045HCP27, 4045HCP28, 4045HCP29, 4045HCP33, 4045HCP46, 4045HCP47, 4045HCP48, 4045HDW50, 4045HDW51, 4045HDW52, 4045HDW53, 4045HDW54, 4045HDW70, 4045HE050, 4045HE051, 4045HF120, 4045HF150, 4045HF157, 4045HF158, 4045HF252, 4045HF254, 4045HF275, 4045HF279, 4045HF280, 4045HF285, 4045HF285R01, 4045HF286, 4045HF475, 4045HF485, 4045HFC28, 4045HFG20, 4045HFG80, 4045HFG81, 4045HFG82, 4045HFG85, 4045HFJ85, 4045HFK80, 4045HFL289, 4045HFL93, 4045HFS72, 4045HFS73, 4045HFS80, 4045HFS82, 4045HFS83, 4045HFS86, 4045HFS87, 4045HFS88, 4045HFU72, 4045HFU79, 4045HFU81, 4045HFU82, 4045HL070, 4045HL071, 4045HL072, 4045HL073, 4045HL270, 4045HL271, 4045HL272, 4045HL273, 4045HL280, 4045HL281, 4045HL282, 4045HL283, 4045HL284, 4045HL286, 4045HL287, 4045HL288, 4045HL289, 4045HL470, 4045HL472, 4045HL473, 4045HL476, 4045HL480, 4045HL481, 4045HL482, 4045HLA70, 4045HLA71, 4045HLA72, 4045HLA73, 4045HLV50, 4045HLV52, 4045HLV53, 4045HLV54, 4045HLV55, 4045HLV56, 4045HLV58, 4045HLV60, 4045HLV62, 4045HLV64, 4045HLV66, 4045HMK80, 4045HN055, 4045HP050, 4045HP051, 4045HP052, 4045HP053, 4045HP058, 4045HP059, 4045HP061, 4045HRW50, 4045HRW51, 4045HSG21, 4045HT050, 4045HT051, 4045HT054, 4045HT055, 4045HT056, 4045HT061, 4045HT064, 4045HT065, 4045HT067, 4045HT075, 4045HT085, 4045HT086, 4045HT087, 4045HT280, 4045HT281, 4045HTJ05, 4045HTJ75, 4045HTJ76, 4045HTJ77, 4045HTJ85, 4045HTJ86, 4045HTJ87, 4045HXU01, 4045HXU02, 4045HXU04, 4045HXU05, 4045HXU09, 4045HXU10, 4045HYC01, 4045HYC04, 4045HYC06, 4045HYC07, 4045HYC08, 4045HYC10, 4045HYC11, 4045HYC12, 4045HYC15, 4045HYE01, 4045HYF01, 4045HZ050, 4045HZ060, 4045HZ061, 4045HZ275, 4045SFM85, 4045TAT50, 4045TAT70, 4045TAT71, 4045TBE50, 4045TBE51, 4045TBE52, 4045TBM05, 4045TBM09, 4045TBM10, 4045TBZ01, 4045TCQ01, 4045TCQ02, 4045TCQ03, 4045TDW50, 4045TE050, 4045TE051, 4045TF120, 4045TF150, 4045TF151, 4045TF152, 4045TF154, 4045TF155, 4045TF157, 4045TF158, 4045TF161, 4045TF162, 4045TF220, 4045TF250, 4045TF251, 4045TF252, 4045TF253, 4045TF254, 4045TF257, 4045TF258, 4045TF270, 4045TF271, 4045TF273, 4045TF275, 4045TF278, 4045TF280, 4045TF281, 4045TF285, 4045TF290, 4045TFG20, 4045TFG80, 4045TFM50, 4045TFM75, 4045TFM85, 4045TFU20, 4045TJ02, 4045TKV50, 4045TL050, 4045TL051, 4045TL052, 4045TL053, 4045TL054, 4045TL055, 4045TL056, 4045TL057, 4045TL058, 4045TL059, 4045TL060, 4045TL061, 4045TL062, 4045TL063, 4045TL064, 4045TL070, 4045TL071, 4045TL072, 4045TL073, 4045TL074, 4045TL075, 4045TL270, 4045TL271, 4045TL272, 4045TL273, 4045TL274, 4045TLA50, 4045TLA51, 4045TLV50, 4045TLV51, 4045TLV52, 4045TLV53, 4045TLV54, 4045TLV56, 4045TN050, 4045TP050, 4045TP051, 4045TP052, 4045TP053, 4045TP054, 4045TP055, 4045TP056, 4045TP057, 4045TP058, 4045TP059, 4045TP060, 4045TP061, 4045TP062, 4045TP063, 4045TP064, 4045TP066, 4045TP070, 4045TP071, 4045TP072, 4045TP073, 4045TP074, 4045TP075, 4045TP076, 4045TP077, 4045TP078, 4045TP079, 4045TP080, 4045TP081, 4045TP083, 4045TRT50, 4045TT006, 4045TT007, 4045TT013, 4045TT014, 4045TT015, 4045TT050, 4045TT052, 4045TT053, 4045TT054, 4045TT055, 4045TT056, 4045TT057, 4045TT058, 4045TT060, 4045TT061, 4045TT062, 4045TT063, 4045TT064, 4045TT065, 4045TT066, 4045TT067, 4045TT068, 4045TT069, 4045TT070, 4045TT080, 4045TT081, 4045TT082, 4045TT083, 4045TT084, 4045TT085, 4045TT086, 4045TT087, 4045TT088, 4045TT089, 4045TT090, 4045TT091, 4045TT092, 4045TT093, 4045TT094, 4045TT095, 4045TT096, 4045TT801, 4045TT850, 4045TT851, 4045TT852, 4045TTK20, 4045TYC50, 4045TZ050, 4045TZ060, 4045TZ250, 4045TZ270
Details
Table of Contents:
Introduction
Foreword
Identification Views
Related Manuals
Training Information
Definition of Terms
Trademarks
General Information
Safety
Engine Identification
Fuels, Lubricants, and Coolant
Repair and Adjustments (4 Cylinder Engine)
Engine Rebuild (4045)
Cylinder Head and Valve Repair and Adjustment (4045) (Two-Valve Head Engines)
Cylinder Head and Valve Repair and Adjustment (4045) (Four-Valve Head Engines)
Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment (4045)
Crankshaft, Main Bearings, and Flywheel Repair and Adjustment (4045)
Camshaft, Balancing Shaft and Timing Gear Train Repair and Adjustment (4045)
Lubrication System Repair and Adjustment (4045)
Cooling System Repair and Adjustment (4045)
Air Intake and Exhaust System Repair and Adjustment (4045)
Air Intake and Exhaust System Repair and Adjustment (Marine 4045)
Electronic Fuel System Repair and Adjustment (4045)
OEM Starting and Charging Systems Repair and Adjustment (4045)
Repair and Adjustments (6 Cylinder Engine)
Engine Rebuild (6068)
Cylinder Head and Valve Repair and Adjustment (6068) (Two-Valve Head Engines)
Cylinder Head and Valve Repair and Adjustment (6068) (Four-Valve Head Engines)
Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment (6068)
Crankshaft, Main Bearings, and Flywheel Repair and Adjustment (6068)
Camshaft and Timing Gear Train Repair and Adjustment (6068)
Lubrication System Repair and Adjustment (6068)
Cooling System Repair and Adjustment (6068)
Air Intake and Exhaust System Repair and Adjustment (6068)
Air Intake and Exhaust System Repair and Adjustment (Marine 6068)
Electronic Fuel System Repair and Adjustment (6068)
OEM Starting and Charging Systems Repair and Adjustment (6068)
Base Engine Theory of Operation
Base Engine Operation
Cooling System
Lubrication System
Electronic Fuel System
Air Intake and Exhaust System
Diagnostics
Observable Diagnostics and Tests
Tools and Other Materials
Special Tools
Lubricants, Sealants, and Other Materials
Specifications
Repair and General OEM Specifications
Introduction
Foreword
Identification Views
Related Manuals
Training Information
Definition of Terms
Trademarks
General Information
Safety
Engine Identification
Fuels, Lubricants, and Coolant
Repair and Adjustments (4 Cylinder Engine)
Engine Rebuild (4045)
Cylinder Head and Valve Repair and Adjustment (4045) (Two-Valve Head Engines)
Cylinder Head and Valve Repair and Adjustment (4045) (Four-Valve Head Engines)
Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment (4045)
Crankshaft, Main Bearings, and Flywheel Repair and Adjustment (4045)
Camshaft, Balancing Shaft and Timing Gear Train Repair and Adjustment (4045)
Lubrication System Repair and Adjustment (4045)
Cooling System Repair and Adjustment (4045)
Air Intake and Exhaust System Repair and Adjustment (4045)
Air Intake and Exhaust System Repair and Adjustment (Marine 4045)
Electronic Fuel System Repair and Adjustment (4045)
OEM Starting and Charging Systems Repair and Adjustment (4045)
Repair and Adjustments (6 Cylinder Engine)
Engine Rebuild (6068)
Cylinder Head and Valve Repair and Adjustment (6068) (Two-Valve Head Engines)
Cylinder Head and Valve Repair and Adjustment (6068) (Four-Valve Head Engines)
Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment (6068)
Crankshaft, Main Bearings, and Flywheel Repair and Adjustment (6068)
Camshaft and Timing Gear Train Repair and Adjustment (6068)
Lubrication System Repair and Adjustment (6068)
Cooling System Repair and Adjustment (6068)
Air Intake and Exhaust System Repair and Adjustment (6068)
Air Intake and Exhaust System Repair and Adjustment (Marine 6068)
Electronic Fuel System Repair and Adjustment (6068)
OEM Starting and Charging Systems Repair and Adjustment (6068)
Base Engine Theory of Operation
Base Engine Operation
Cooling System
Lubrication System
Electronic Fuel System
Air Intake and Exhaust System
Diagnostics
Observable Diagnostics and Tests
Tools and Other Materials
Special Tools
Lubricants, Sealants, and Other Materials
Specifications
Repair and General OEM Specifications